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Lean Manufacturing Engineer

Lean Manufacturing Engineer at Gemba Concepts improving shop-floor efficiency through waste reduction and ergonomic work design.

IndiaLean Manufacturing Engineer at Gemba Concepts

Experience

Lean Manufacturing Engineer
Identifies non-value-added activities on the shop floor and leads team in cultivating innovative thinking and collaborative work practices. Utilizes ergonomic principles to enhance work efficiency and comfort.
Lean ManufacturingContinuous ImprovementErgonomic DesignTeam Leadership
Associate Engineer - Toyota Production System (TPS)
Designed and executed plant and warehouse layout optimization projects, saving ₹1.5 million in storage costs. Leveraged Kanban expertise to optimize in-house and outsourced operations and implemented Kanban systems for streamlined workflows.
Toyota Productions SystemKanbanPlant Layoutwarehouse optimizationCost ReductionContinuous Improvement
Lean Consultant
Drove end-to-end process improvements and optimized workflows using Lean Six Sigma. Specialized in strategic plant layout optimization and ERP data migration across automotive, oil & gas, and plastic injection industries.
Lean Six SigmaProcess ImprovementPlant LayoutERP Data MigrationWorkflow Optimization
Process Engineer
Proficient in Value Stream Mapping and Time & Motion Study for assembly stations, reducing MUDA through KAIZEN. Coordinated FMEA, managed parts release and data, and led audits achieving scores exceeding 95%.
Value Stream MappingTime And Motion Study (TMS)KaizenFMEABOM ManagementEngineering Change ManagementMSAsControl PlansProcess Flow DiagramsSOP流程设计Audit

Education

PES College of Engineering
Bachelor of Engineering in Mechanical Engineering from PES College of Engineering, Mandya, Karnataka, from 2014 to 2018.
Bachelor of Engineering in Mechanical Engineering from PES College of Engineering, Mandya, Karnataka, from 2014 to 2018.
Vishwamanava Pre-University College
Pre-University Course (PUC) from Vishwamanava Pre-University College, Mandya, Karnataka, from 2012 to 2014.
Pre-University Course (PUC) from Vishwamanava Pre-University College, Mandya, Karnataka, from 2012 to 2014.

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Experience

Lean Manufacturing Engineer

Identifies non-value-added activities on the shop floor and leads team in cultivating innovative thinking and collaborative work practices. Utilizes ergonomic principles to enhance work efficiency and comfort.

Lean ManufacturingContinuous ImprovementErgonomic DesignTeam Leadership

Associate Engineer - Toyota Production System (TPS)

Designed and executed plant and warehouse layout optimization projects, saving ₹1.5 million in storage costs. Leveraged Kanban expertise to optimize in-house and outsourced operations and implemented Kanban systems for streamlined workflows.

Toyota Productions SystemKanbanPlant Layoutwarehouse optimizationCost ReductionContinuous Improvement

Lean Consultant

Drove end-to-end process improvements and optimized workflows using Lean Six Sigma. Specialized in strategic plant layout optimization and ERP data migration across automotive, oil & gas, and plastic injection industries.

Lean Six SigmaProcess ImprovementPlant LayoutERP Data MigrationWorkflow Optimization

Process Engineer

Proficient in Value Stream Mapping and Time & Motion Study for assembly stations, reducing MUDA through KAIZEN. Coordinated FMEA, managed parts release and data, and led audits achieving scores exceeding 95%.

Value Stream MappingTime And Motion Study (TMS)KaizenFMEABOM ManagementEngineering Change ManagementMSAsControl PlansProcess Flow DiagramsSOP流程设计Audit

Education

PES College of Engineering

Bachelor of Engineering in Mechanical Engineering from PES College of Engineering, Mandya, Karnataka, from 2014 to 2018.

Vishwamanava Pre-University College

Pre-University Course (PUC) from Vishwamanava Pre-University College, Mandya, Karnataka, from 2012 to 2014.